专利摘要:
The present invention recommends an electronic device for embroidering on a textile that is made up of a sequin associated with an electronic component and linked to the textile by means of an electrically conductive thread. The spangle has an octagonal base to generate a wide surface where a plurality of conductive tracks are arranged on a polyimide layer associated with a reinforcing base layer of polymeric material. The holes present in the octagonal base allow the insertion of a conductive wire and a non-conductive wire. In this way, the electronic device developed provides an intelligent textile solution, since LEDs or a PCB board equipped with sensors are attached to the sequin that provide environmental information about the room where the electronic device or the user is located. (Machine-translation by Google Translate, not legally binding)
公开号:ES2829383A1
申请号:ES202031281
申请日:2020-12-21
公开日:2021-05-31
发明作者:Beltrán Gabriel Martínez;Payá Juan Campos;Cantón Jorge Moreno
申请人:Asociacion de Investigacion de la Industria Textil AITEX;
IPC主号:
专利说明:

[0003] TECHNICAL SECTOR
[0005] The present invention consists of an electronic device made up of a spangle for application on textiles, where said spangle incorporates different electronic components, for example, digital sensors or LEDs.
[0007] The object of the invention is to provide an electronic device for the realization of an intelligent textile solution with the capacity to acquire environmental or user parameters, such as temperature, humidity, air quality, luminosity, etc., as well as intelligent textile solutions with the ability to illuminate by integrating the LEDs incorporated into the sequins of the electronic devices of the present invention.
[0009] BACKGROUND OF THE INVENTION
[0011] Currently, sequins based on FSD ( Functional Sequin Device) technology are known, which have a circular shape and only allow the incorporation of an SMD component ( Surface Mount Devices ). or a monochromatic LED (light-emitting diode ). In fact, there are no known FSD electronic sequins that incorporate RGB LEDs ( Red, Green, Blue).
[0013] The main disadvantage of the known FSD sequins is that, due to their structure and size, they do not allow to incorporate more than one SMD component or a PCB ( Printed Board Circuit), where it is possible to include a more complex circuit and one or more sensors that allow the measurement of multiple parameters.
[0015] Due to all of the above, the present patent applicant detects the need to develop an electronic device that allows the inclusion of multiple sensors and / or RGB-type LEDs, to give rise to intelligent and functional textiles capable of acquiring information on environmental or user parameters and / or providing luminous elements, and which in turn makes it possible to incorporate the device into the textile or flexible substrate through an automated manufacturing process.
[0017] DESCRIPTION OF THE INVENTION
[0019] The object of the invention concerns an electronic device in the form of sequins that allows to incorporate on them different types of digital sensors or LEDs to apply them on textiles or flexible substrates by means of an automated embroidery process.
[0021] Advantageously, the textiles in which the electronic device of the present invention is incorporated in an embroidered way will have the ability to acquire environmental or user parameters (temperature, humidity, air quality, luminosity) or the ability to light up due to the presence of at least one LED.
[0023] The novel configuration and structure of the proposed electronic device enables the incorporation of a PCB in it, which allows the inclusion of complex circuits and a plurality of sensors for the measurement of parameters. Additionally, the electronic device allows incorporating at least one RGB type LED, surpassing other known devices that only allow incorporating monochromatic LEDs. All this in a device with an optimized size, not bulky, which allows to obtain a very comfortable and functional smart textile.
[0025] The electronic device of the present invention is made up of at least one spangle and at least one electronic component, and an electrically conductive wire associated with an external source of energy.
[0027] The spangle is formed by an octagonal base whose apothem is at least 6 mm, said octagonal base being provided with a central hole for attachment to the textile, and a plurality of peripheral holes. In this way, through the central hole and the peripheral holes, a non-conductive wire and an electrically conductive wire are introduced, respectively, to fix it to the fabric or textile material. Subsequently, the terminals of the electrically conductive wire are connected to the external power source.
[0028] The octagonal base of the sequin preferably has an apothem of between 6 and 9 mm so that, advantageously, the octagonal shape offers a greater surface area compared to other known sequins, of round or square geometry, which allows the inclusion of more than an electronic component in the device.
[0030] The developed sequin is integrated by different layers providing adequate stability, while optimizing the sequin processing on the embroidery machine. Therefore, the octagonal base of the sequin is made up of:
[0032] -A base layer of polymeric material reinforcement.
[0034] -A polyimide layer, preferably having a thickness between 10 | im and 30 | im.
[0036] -A plurality of copper conductive tracks arranged on the polyimide layer, preferably printed, where the conductive tracks have a thickness preferably between 10 µm and 30 µm.
[0038] Optionally, the octagonal base has a support layer of polyether sulfone at least 300 µm thick on which the reinforcing base layer of polymeric material is located.
[0040] The conductive track is provided with two ends which show a chemical deposition of gold and nickel. Nickel's function is to act as a diffusion barrier while gold is used for its excellent surface quality. Optionally, the conductive tracks are covered with an epoxy material or also called epoxy which is a type of finish known as a solder mask or anti-solder mask.
[0042] In this way, the free end of the conductive track is connected to the electronic component, and the opposite end is located coincident with one of the peripheral holes of the octagonal base through which the electrically conductive wire will be introduced.
[0044] Thus, the sequin is embroidered to the textile through the central hole using a non-conductive thread and through the peripheral holes using the electrically conductive thread.
[0045] Advantageously, the octagonal base of the sequin has on its perimeter at least two notches arranged on opposite sides to facilitate fastening to the textile. Likewise, the notches on the octagonal base allow the correct orientation during the embroidery of the sequin to the textile, avoiding its bending and / or bad orientation.
[0047] In one of the preferred embodiments of the invention, the electronic component of the electronic device of the invention is made up of a printed circuit board PCB with dimensions of at least 10 x 10 mm. In fact, the developed sequins offer a considerable surface area - greater than that provided by the well-known conventional FSD sequins -, allowing the soldering of any PCB with a size of 15x15 mm or even larger.
[0049] Advantageously, a plurality of analog sensors, digital sensors, passive components and / or LEDs, be they RGB LEDs or monochromatic LEDs, can be incorporated on the PCB board. In this embodiment, the conductive tracks of the PCB are provided with copper and a chemical deposition of gold and nickel along their full length.
[0051] In the embodiment of the electronic device incorporating a PCB as an electronic component on the spangle it should be noted that the PCB board is linked to the octagonal base of the spangle by soldering at the free ends of the conductive tracks.
[0053] In a second preferred embodiment of the invention, the electronic component associated with the spangle is made up of at least one RGB LED.
[0055] Preferably, the electrically conductive wire is silver-coated polyamide or polyester. In this way, the sequins are attached to the textile by embroidering with conductive silver-coated polyamide threads. Both the spangle and the yarn have conductive properties on their surface, and the connection between both elements is made by mechanical contact, while the electronic components (PCB board, sensors, LEDS) are attached to the surface of the spangle through a welding process.
[0057] For all the above, the electronic device obtained offers:
[0058] - A textile solution with the capacity to acquire environmental or user parameters, such as: temperature, humidity, air quality, luminosity, etc. or
[0059] - A textile solution with the ability to illuminate by integrating LEDs into its own structure.
[0061] These textile solutions are applicable in fields such as automotive, clothing, construction, architecture, advertising, home textiles, etc., being able to combine different devices with different electronic components to obtain new functionalities.
[0063] Advantageously, the device of the invention does not require additional casings or cables, with the consequent material savings, and presenting a lower weight and reduced complexity compared to other devices.
[0065] BRIEF DESCRIPTION OF THE DRAWINGS
[0067] To complement the description that is going to be made below and with the aim of helping a better understanding of the characteristics of the invention, according to a preferred example of a practical embodiment thereof, a set of drawings is attached as an integral part of said description. where, with an illustrative and non-limiting nature, the following has been represented:
[0069] Figure 1 shows a view of the octagonal base corresponding to the spangle of the electronic device of the present invention according to any of the preferred embodiments of the object of the present invention.
[0071] Figure 2 shows a first preferred embodiment according to the object of the present invention.
[0073] Figure 3 shows a second preferred embodiment according to the object of the present invention.
[0075] Figure 4 shows a detailed representation of the electronic device of the invention associated by embroidery to a textile as a curtain.
[0076] PREFERRED EMBODIMENT OF THE INVENTION
[0078] According to the outlined figures, the electronic device of the invention is integrated according to two preferred embodiments of the invention, where the first preferred embodiment is illustrated in Figure 2, while the second preferred embodiment of the invention is illustrated in Figure 3 .
[0080] As shown in figure 1, the octagonal base (2) of the sequin preferably has a central hole (6) for fixing to the textile (9) and eight peripheral holes (6 ') that act as electronic connection pins for its association with at least one electronic component.
[0082] The octagonal base (2) of the sequin can have two sizes, in order to be compatible with the different electronic components that it must incorporate. Specifically, in the first preferred embodiment of the invention (figure 2), the apothem of the octagonal base (2) is 9 mm. While in the second preferred embodiment of the invention (figure 3), the apothem of the octagonal base (2) is 6 mm for electronic devices that comprise RGB LED sensors as an electronic component.
[0084] As can be seen in Figure 2, in the first preferred embodiment of the invention the electronic device (1) is made up of an octagonal base (2) that has a plurality of conductive tracks (3) where the free end (4) is connected to PCB (12).
[0086] Among the electronic components that can be incorporated on the PCB (12) we must mention a temperature and humidity sensor, a sensor for measuring the ultraviolet index and ambient luminosity and a pressure sensor, among others.
[0088] As can be seen in Figure 3, in the second preferred embodiment of the invention the electronic device (1) is made up of an octagonal base (2) that has a plurality of conductive tracks (3) where the free end (4) is connected to at least one RGB LED (7). Preferably the second preferred embodiment of the invention includes two RGB LEDs (7).
[0089] It should be noted that both the first and second preferred embodiments of the invention include notches (8) arranged on opposite sides of the perimeter of the octagonal base (2) to facilitate attachment to the textile (9) in the appropriate position.
[0091] Finally, figure 4 represents a plurality of electronic devices (1) according to the present invention fixed to a textile (9,) which in this case is integrated by a curtain. Each electronic device (1) has a different sensor designed to collect information from the environment, such as temperature, humidity, luminosity, etc. The electronic devices (1) are linked to a communications switchboard (10) by means of the conductive wire (11), to send the information collected by the sensors to a receiving device, such as a computer, tablet, smart mobile phone or similar.
权利要求:
Claims (9)
[1]
1§.- Electronic device (1) for embroidering on a textile (9) characterized in that it comprises a sequin and, at least, one electronic component, and an electrically conductive thread (11) associated with an external source of energy, the sequin being formed by an octagonal base (2) whose apothem is at least 6 mm, the octagonal base (2) being provided with a central hole (6) for fixing to the textile (9), and a plurality of peripheral holes (6 '), where the octagonal base (2) of the sequin is made up of:
-A base layer of polymeric material reinforcement.
-A layer of polyimide.
-A plurality of copper conductive tracks (3) arranged on the polyimide layer, the conductive track (3) being provided with two ends that present a chemical deposition of gold and nickel, a free end (4) being connected to the electronic component , and an opposite end (5) located coincident with one of the peripheral holes (6 ') of the octagonal base (2) through which the electrically conductive wire (11) is inserted,
where the sequin is embroidered to the textile (9) through the central hole (6) using a non-conductive thread and through the peripheral holes (6 ') using the electrically conductive thread (11) and where the octagonal base (2) It has on its perimeter, at least, two notches (8) arranged on opposite sides to facilitate fastening to the textile (9).
[2]
2§.- Electronic device (1) for embroidery on a textile (9), according to claim 1, characterized in that the octagonal base (2) has an apothem of between 6 and 9 mm.
[3]
3§.- Electronic device (1) for embroidery to a textile (9), according to claim 1, characterized in that the electronic component is a PCB (12) with dimensions of at least 10 x 10 mm where they are integrated analog sensors, digital sensors, passive components and / or LEDs and where the conductive tracks are provided with copper and a chemical deposition of gold and nickel throughout its complete extension.
[4]
4§.- Electronic device (1) for embroidery to a textile (9), according to claim 3§, characterized in that the PCB (12) is linked to the octagonal base (2) by welding at the free ends (4 ) of the conductive tracks (5).
[5]
5§.- Electronic device (1) for embroidery on a textile (9), according to claim 1, characterized in that the electronic component is made up of at least one RGB LED (7).
[6]
6§.- Electronic device for embroidering on a textile (9), according to claim 1, characterized in that the conductive tracks (3) have a thickness between 10 | im and 30 | im.
[7]
7 ".- Electronic device for embroidery to a textile (9), according to claim 1 or 6§, characterized in that the conductive tracks (3) are covered with an epoxy material.
[8]
8§.- Electronic device for embroidering on a textile (9), according to claim 1, characterized in that the polyimide layer has a thickness between 10 | im and 30 | im.
[9]
9§.- Electronic device for embroidery on a textile (9), according to claim 1, characterized in that the octagonal base (2) has a support layer of polyether sulfone of at least 300 | im thick on which it is Locate the base layer of polymeric reinforcement material.
10 ".- Electronic device for embroidery to a textile (9), according to claim 1, characterized in that the electrically conductive thread (11) is made of polyamide or polyester coated with silver.
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引用文献:
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WO2011063213A1|2009-11-20|2011-05-26|Genz Ryan T|Fabric constructions with sensory transducers|
KR101635520B1|2015-01-09|2016-07-01|상명대학교서울산학협력단|Interconnecting structures and thereof methods between conductive yarns and control board|
WO2016122399A1|2015-01-27|2016-08-04|Mas Active Trading Pvt Limited|Textile or fabric with attached flexible and conformable light source apparatus|
CN210771489U|2019-11-28|2020-06-16|深圳市佳莱特光电科技有限公司|Ultrahigh heat conduction LED circuit substrate|
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优先权:
申请号 | 申请日 | 专利标题
ES202031281A|ES2829383B2|2020-12-21|2020-12-21|ELECTRONIC DEVICE FOR EMBROIDERY TO A TEXTILE|ES202031281A| ES2829383B2|2020-12-21|2020-12-21|ELECTRONIC DEVICE FOR EMBROIDERY TO A TEXTILE|
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